| SAINIK DOOR | CLUB PRIME DOOR | ||||||
|---|---|---|---|---|---|---|---|
| Tests | IS 2202 (Part-1) Requirements | Observation | Observation | ||||
| Workmanship and Finish | Satisfactory | Satisfactory | Satisfactory | ||||
| Dimensions & Squareness test | Length & width Within a limit 5mm (±) | Length = ±5 mm | Length = ±4 mm | ||||
| Width = ±5 mm | Width = ±4 mm | ||||||
| Thickness Within limit of 1mm (±). Variation in thickness Within 0.8mm | Thickness= ±0.8 mm | Thickness= ±0.5 mm | |||||
| Door shutter shall not deviate by more then 1 mm | Within Limit | Within Limit | |||||
| General flatness test | Twist, cupping, warping not more than 6 mm | Within Limit | Within Limit | ||||
| Local planeness test | Depth of deviation not greater than 0.5 mm | Within Limit | Within Limit | ||||
| Impact indentation test | Not more than 0.2 mm | 0.2 mm | 0.2 mm | ||||
| Flexure test | Residual deflection should not more then 1/10 of maximum deflection. | Within Limit | Within Limit | ||||
| Deflection at max load should not more than 1/30 of length and 1/15 of width. | Within limit | Within limit | |||||
| Edge loading test | Deflection of the edge at the maximum load should not more than 5.0 mm. | 3.24 mm | 4.50 mm | ||||
| Residual deflection should not more than 0.5 mm | Within limit | Within limit | |||||
| Lateral buckling should not be more than 2 mm during loading. | 0.34 mm | 1.50 mm | |||||
| Shock resistance | No delamination should be observed due to light and heavy body impact. | No Delamination | No Delamination | ||||
| Buckling test | Residual deformation should not be more than 5.0 mm | 3.22 mm | 4.00 mm | ||||
| Initial deflection should not be more than 50.0 mm | 22.50 mm | 40.00 mm | |||||
| Slamming test | Shall not have any visible damage | No damage | No damage | ||||
| Misuse test | There shall not be any permanent deformation | No deformation | No deformation | ||||
| End immersion | There shall be no delamination | No delamination | No delamination | ||||
| Knife test | Excellent or pass standard | Excellent | Excellent | ||||
| Glue adhesion test | No delamination shall occur in glue line | No Delamination | No Delamination | ||||
| Screw withdraw Resistence test | Not less than 1000 N | 1120 N | 1500 N | ||||
